During the FEED phase, the project schedule, tendering philosophy, risk mitigation strategy, work break down structure and detailed cost estimates are developed to plan the procurement and construction phase. All of the process engineering is completed along with the mechanical engineering requirements necessary to proceed to the Detailed Engineering and Construction phase. The FEED deliverables include the following:
- Final Heat and Material Balances (H&MB’s)
- Equipment sizing, materials of construction and design temperatures and pressures.
- Process control requirements, including any analyzers, programmable logic controllers, safety instrumented systems, etc.
- Piping and Instrument Diagrams (P&ID’s)
- Plot Plan
- Process safety contingency analyses
- Utility loads (e.g., steam, cooling water, waste water treating, etc.)
- Interconnections with other units (onsite and offsite)
Pyramid E&C has a robust engineering team with track record of delivering more than 500 global assignments successfully. All the disciplines are in-house e.g.
Process Engineering
- Process Simulation
- Basic engineering
- PFD & P&ID Development
- HAZOP & Safety Studies
- Design of Process equipment
- Plant hydraulics design
- Specification for package systems
- Instrument Specifications
- Loss prevention system design
- Operation & Maintenance Manual preparation
- Commissioning & Troubleshooting
Mechanical Engineering
- Static equipment e.g. distillation Columns, Vessels, Tanks, Heat exchangers and Reactors as per International codes & Practices (ASME , API, BS, EN, TEMA etc.)
- Design by Finite Element analysis, Stress, Thermal analysis & Fatigue life evaluation
- Specification of Pumps and Compressors
- Specifications for Package bought outs
- Technical and commercial bid analysis
- Vendor Document Approvals
- Factory acceptance test witness
Piping Engineering
- Development of Plot Plans and Equipment layouts
- Strength Calculations
- Flexibility analysis
- Plant 3-D Modeling and clash detection
- Piping material Specification
- Support specifications
- Isometrics and Bill of Materials
- Advanced dynamic analysis
Civil & Structural Engineering
- Development of infrastructure and facilities
- Subsurface related civil work
- Foundation Design
- Structural analysis
- Structural design
- Offshore Design of Platform top sides
- Engineering of Skids and Modular Structures
- Structural 3-D Modelling
- Automated fabrication drawing and MTO generation
Electrical Engineering
- Electrical System Study
- System reliability and stability study
- Substation Design
- Hazardous Area Classification
- Load Calculation and System design
- Specifications for Electrical Equipment
- Calculation of Electrical Bulk materials
- General Arrangement & Interface inputs
Instrumentation Engineering
- Development of Control Logic
- Preparation of Cause & Effect diagrams
- Safety studies
- Specifications of controls system
- DCS/PLC engineering
- Preparation of Field Instrument specifications
- Layout and 3D modelling of Instrument system
- Mounting and hook up drawings
- Communication Network Design
Safety Engineering
- Study Facilitation (HAZOP,HAZID,ENVID,BOWTIE etc)
- Active Fire Protection Design
- Passive Fire Protection Design
- Firewater System Design
- Blowdown / Flare Studies
- Fire & Gas Mapping
- Site Hazard Assessment
Risk Management
- Fire & Explosion Studies
- QRA Studies
- Risk Assessment Studies
- TR Impairment Studies
- EERA Studies
- ESSA Studies
- HSEIA Studies
- ALARP Demonstration
- Cost Benefit Analysis
Asset Integrity
- Reliability Availability Maintainability (RAM)
- Reliability Centered Maintenance (RCM)
- Risk Based Inspection (RBI)
- Safety Integrity Level (SIL) Assessments
- Logistics & Transportation studies
- Failure Modes Effects & Criticality Analysis (FMECA)
- Life Cycle Costing
Environmental Studies
- Baseline Environmental Studies
- Environmental Risk Studies
- Legislative Compliance Reviews
- Preparation of Registers